1. Raw Material Preparation: High-strength and corrosion-resistant stainless steel is selected as the raw material for manufacturing the shredding disk, ensuring its ability to withstand long-term grinding operations.
2. Design and Mold Manufacturing: Based on product design specifications, a 3D model of the shredding disk is designed using CAD software, followed by the production of precision molds to guarantee accurate dimensions and a rational structure of the finished disks.
3. Stamping or Casting: Depending on production scale and cost considerations, either metal stamping or casting processes may be employed to form the basic shape of the shredding disk. Stamping is suitable for mass production, whereas casting is more appropriate for complex shapes or small batch production.
4. Heat Treatment: To enhance the hardness and wear resistance of the disk, the initial blanks undergo heat treatment processes such as quenching and tempering, ensuring the blades have sufficient toughness and sharpness.
5. Precision Machining: CNC (Computer Numerical Control) machine tools are utilized for processing, ensuring a smooth surface and sharp edges of the shredding disk, while also conducting necessary quality inspections to eliminate defective products.